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Products

Regardless of your needs, Zalkin can provide you with the suitable capping machine.

None of the machines in the range presented below corresponds exactly to your expectations? Then we can make one to suit.

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In-line Cappers

beltorque® BT-IC In-Line Cappers

 

beltorque® High-Speed In-Line cappers feature high quality and precise cap tightening. With the use of synchronized belts, this versatile and innovative machine applies cap torque without cap scuffing. The continuous-motion, high-speed unit has a single control for torque adjustment, and operates at speeds up to 300 units per minute.

The innovative beltorque® capper features quick changeover with no tools and minimum dedicated cap change parts. It ensures compliance by applying consistent cap torquing.

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Single-head standalone capping machines

Single head bottle cappers Zalkin

TM-type cappers

Single-head capping machines are suitable for sealing, screw-capping and push-on capping at rates ranging from 600 to 3.500 caps per hour (depending on the machine model and the cap being used)

Four models are available:

  • TM3
  • TM125
  • TM 150
  • TM200
  • TM300
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CA rotary standalone capping machines

Rotary bottle capping machines Zalkin

CA-type cappers

CA-type rotary capping machines are suitable for sealing, screw-capping and push-on capping at rates ranging from 3.500 to 60.000 caps per hour (depending on the cap type and bottle being used).

 

They are equipped with 3 to 24 heads and offered in different pitch circle diameters from 300 to 720 mm.

This machine can come with one or multiple turrets to combine various functions (different capping position on a single bottle).

Dual-function machines help to gain space, eliminate accumulation between machines and ensure perfect synchronization.
 

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Turrets

Bottle cappers - capping turrets Zalkin

Screw-capping, sealing and push-on capping turret

The turrets are integrated by filler manufacturers, who install them on their monoblocs. They are adapted to the pitch of the filler.

 

They are equipped with 3 to 36 heads and offered in different pitch circle diameters from 250 to 1200 mm.

 

They are suitable for sealing, screw-capping and push-on capping at speeds up to 86,000 caps per hour (depending on the cap type and bottle being used).
 

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Decappers

DR and MS-type decappers

Rotary decappers can remove plastic and aluminum caps from returnable PET and glass bottles.

 

They are equipped with 3 to 24 heads and offered in different pitch circle diameters from 360 to 1050 mm.

They can reach speeds as high as 60,000 caps an hour (depending on the cap type and bottle being used).

 

Two models are available to adapt to line layout:

  • MS-type decapper
  • DR-type decapper
     
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Pharmaceutical machines

Pharmaceutical cappers Zalkin

Cappers for the pharmaceutical and cosmetics industries

These machines are designed with specific materials (stainless steel 316, etc.) responding to pharmaceutical industry requirements in compliance with FDA standards.

 

This range offers machines with sleek lines that are easy to maintain and which can be installed in grade A rooms.
 

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Machines with specific developments

Trigger pump capper Zalkin

Research and Development is at the heart of Zalkin's strategy in order to respond to our customer's expectations.

This policy enables us to equip our machines with the latest technical and technological innovations such as:

  • ultra-clean machines
  • screw cappers with steam injection
  • linear machines
  • Brushless machines
  • machines for dispenser pumps and triggers
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Capping heads

Magnetic and Hysteresis capping heads

for screw-capping, sealing, push-on capping and decapping

The choice of heads is a crucial element on our capping machines.

 

This masterpiece is therefore the subject of ongoing developments in order to improve our capping technique and continue expanding our range of products.

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Rotary cap sorters

CA12 type - Universal - GC

 

Cap sorters orient the caps according to the requested speed.

They are used to sort caps and bring them to the cap chute all in the same position.

 

Several models are available:

  • CA12
  • Universal
  • GC (Grande Cadence = High Speed)
     
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Cap feed systems

Cap feed elevators and conveyors

The elevators store and transport caps to a cap sorter, in order to provide it with a regular supply of caps.

 

Multiple models make it possible to easily adapt to any type of capping machine.

The storage bin volume can reach 50 to 3,000 liters.

 

Depending on line layout, the cap feed elevator and the cap sorter may be connected either by pipe or by bulk cap conveyor (non-oriented caps).
 

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Quality control module

Zalkin quality control module

ZC Line

The ZC Line inline quality control module enables Zalkin to expand its activities to a market segment closely related to capping: quality control.

 

This stainless steel control machine, which is very easy to clean, has been designed for an industrial environment, so that it can be installed in bottling lines.

It is standardized for multi-format operation, and it is compatible with glass, PET and aluminum bottles.

 

ZC Line is an SPC (Statistical Process Control) tool composed of three measuring stations:

  • Removal torque control module
  • Weight control module
  • Leak test control module
     
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